Industries

Made for
manufacturers
who cannot
afford failure.

BISE was built inside an active aerospace facility. Every industry it serves shares the same uncompromising standard: tolerance, traceability, and accountability on every single part.

AS9100 Ready

Aerospace
& Defence

Where a missed revision kills a programme.

Aerospace manufacturing tolerates no ambiguity. Part numbers must trace back to raw material certificates. Drawings must be revision-controlled. Every operation must be stamped and signed. BISE was designed with these constraints as core requirements — not afterthoughts.

Engineering Change Notices are hard-gated: no ECN approval means the part cannot enter production. Quality dispositions follow the X/N/R/W model. First Article Inspection is documented at the job card level. Full material genealogy is a standard output, not a report request.

For defence programmes requiring DGAQA, CEMILAC, or customer-specific quality plans, BISE's configurable inspection gates and NCR system provide the documented audit trail that programmes demand.

What BISE solves

Drawing Revision ControlECR → ECN workflow with hard production gate. Wrong revision cannot be manufactured.
Material TraceabilityRaw material certificate to finished assembly — every operation, every operator, every inspection stamped.
Customer-Supplied MaterialOff-balance-sheet tracking of GFM. ITC-04 compliance for job work programmes.
Schedule AdherenceAPS engine maintains delivery commitments even when machines break down or material is delayed.

Key BISE modules for this industry

APS Engine ECR / ECN Quality Gate Full Traceability ITC-04 NCR / CAPA FAI Support ABC Costing
Multi-Op Ready

Precision
CNC Machining

Microns matter. So does machine utilisation.

CNC machining operations live and die by two numbers: machine utilisation and on-time delivery. BISE's APS engine tracks real capacity — not theoretical shifts — using biometric attendance, actual setup times, and live job card progress to schedule the next operation on the right machine, with the right operator skill level.

Setup matrix optimisation groups similar jobs to reduce changeover time. Tool history cards track insert life, preventing mid-operation failures. Machine history cards record every breakdown, preventive maintenance event, and calibration — feeding the ABC costing engine with actual machine hours.

What BISE solves

Machine LoadingSchedules by actual capacity, operator skill level, and machine capability — not just available hours.
Setup OptimisationGroups similar materials and operations to minimise changeover. Setup matrix configurable per machine type.
True Job CostingActual machine hours × depreciation + repair rate. Know your real cost per operation, per part.
Tool Life TrackingInsert consumption, tool history card, and maintenance alerts — stop mid-operation failures.

Key BISE modules

APS Engine Setup Matrix Tool History Machine History ABC Costing Skill Level Match Biometric Attendance
Multi-Process Ready

Sheet Metal
& Fabrication

Many operations. One continuous flow.

Sheet metal and fabrication shops manage a cascade of sequential operations — blanking, bending, welding, powder coating, assembly — often across multiple sub-contractors. BISE's process flow engine models these sequences as route cards, tracking each operation's completion status, rejection count, and rework cost.

Subcontracting operations — when laser cutting or plating goes outside — are tracked with material issue, challan, and receipt quality check. The cost of each external operation is absorbed into the job at receipt, maintaining accurate job-level profitability.

What BISE solves

Multi-Stage RoutingRoute cards track every operation from blanking to despatch. Live WIP visibility at every stage.
Subcontract TrackingMaterial issued, challan printed, receipt quality-gated. Subcontract cost absorbed at receipt.
Rework Cost IsolationRework operations cost expensed to Cost of Quality — not loaded onto the part. Profitability stays clean.
Delivery SchedulingMulti-operation APS with subcontract transit times factored in. Committed dates held.

Key BISE modules

Route Card Subcontracting ABC Costing Rework Tracking APS Engine WIP Dashboard GST Compliance
ITC-04 Native

Subcontract
& Job Work

Your customer's material. Your skill. Full accountability.

Job work and toll manufacturing present a unique accounting challenge: the material belongs to your customer, the value you add is your revenue, and GST compliance demands a paper trail that most ERP systems make cumbersome. BISE was designed with this business model as a first-class workflow.

Customer-supplied material is tracked off-balance-sheet in a dedicated goods register. Conversion fees are the only revenue. Labour and overhead costing applies to your value-added operations only. ITC-04 returns are generated automatically from the system's records — not from manual spreadsheets.

The 180-day rule for material return is tracked per challan, with automatic alerts well before the compliance deadline.

What BISE solves

Customer Goods RegisterOff-balance-sheet tracking of all GFM received, consumed, and returned. Always audit-ready.
ITC-04 AutomationForm ITC-04 generated from system records. 180-day deadline alerts per challan line.
Conversion-Only RevenueP&L shows conversion fees only. Material cost never inflates your revenue or COGS.
Multi-Customer IsolationEach customer's material, WIP, and finished goods isolated. No cross-contamination.

Key BISE modules

Job Work (Inward) Customer Goods Register ITC-04 Conversion Billing ABC Costing GST Compliance 180-Day Alerts
Complex BOM Ready

Industrial
Equipment

Many components. One committed delivery date.

Industrial equipment manufacturers deal with deep, multi-level BOMs, long lead-time procurement, and complex assembly scheduling where a single missing sub-component can halt an entire build. BISE's ATP and CTP engines were built for exactly this challenge.

Capable-to-Promise simulation answers "can we deliver X units by Y date?" by loading the full production plan against real machine capacity and open purchase orders before a single commitment is made to the customer. The APS engine then holds that commitment as procurement and production progress in parallel.

What BISE solves

Capable-to-PromiseSimulate delivery dates before confirming orders. No over-commitment.
Multi-Level BOMFull explosion through to raw material. Procurement triggered at every level automatically.
Serial Number TrackingEach finished unit carries its complete component genealogy from assembly through despatch.
Procurement VisibilityMaterial Pipeline Monitor shows what is on order, when it arrives, and whether it threatens any production schedule.

Key BISE modules

CTP Engine ATP Engine Multi-Level BOM Material Pipeline APS Engine Serial Tracking ABC Costing

Common to
every industry.

Regardless of what you make, BISE delivers all nine of these capabilities on day one — fully integrated, requiring no bolt-ons or third-party connections.

Live Scheduling

Factory floor replans every 15 minutes based on real attendance, machine status, and quality holds. No planner intervention required.

True Job Costing

Labour, machine, and overhead — all absorbed at the job card. Know your real margin per order, not an estimate at month-end.

Quality & SPC

Every receipt, operation, and delivery quality-gated. Statistical Process Control and Cpk monitoring run continuously — nothing moves without a recorded disposition.

Project Management

Every sales order is a live project. Milestones, resource commitments, and delivery status are tracked automatically — no manual chasing, no separate project tool required.

Configuration Management

Every product variant, revision level, and approved materials list controlled in one place. The right configuration — and only the right configuration — reaches the shop floor.

Warehouse Management

Bin-level stock visibility, automated replenishment triggers, and real-time goods movement recording. What the system says is there — is actually there.

GST Native

e-Invoice, e-Waybill, GSTR-9, ITC-04. Designed for Indian manufacturers from inception — not adapted from a foreign template.

Communication Automation

Structured alerts and escalation triggers dispatched automatically at every critical event — so the right person is always informed before a problem becomes a delay.

Management Intelligence

Seven-tier dashboard. ~95 KPIs. The Chairman sees consolidated revenue. The supervisor sees machine status. Both views are live, always current, and require no report to generate.

Your industry.
Your workflows. Live.

We show BISE running in your domain — not a generic demo, not slides. Book a session and see your production floor in BISE.